A versatile, proven conveyor solution for a variety of materials, chip types, and chip loads. Hinge belts, the most common conveyor type, can be modified to handle more troublesome waste like tough scrap and heavy parts.

 •  Aluminum / Brass / Steel.

 •  Bushy / Stringy / Broken Chips.

 •  Mixed chip loads.

 •  Heavy duty scrap or remnants.

HINGE BELT

Aplicaciones

Options

 •  Belt Pitch (inch/mm).

     1.5/38.1, 2.5/63, 4/101.6, 6/152.4

 

 •  Cleats (prevents nesting and jams).

     Serrated / Flat / U-Shape / Custom.

 

 •   Heavy-duty impact plates (for heavy scrap or parts)

 

•  Top hat cover (for bundled chips).

 

•  Integrated coolant tank / coolant filtration.

    Hinge kit service / replacement parts.

 •  Swarf, fines, cast iron.

Limitations

SCRAPER BELT

An ideal solution for fine chips and swarf, the scraper belt moves in reverse, collecting and dragging chips up the incline to the discharge end. Standard scraper paddles can be customized with brushes or wipers to suit the application.

 •  Aluminum / Brass / Steel / Cast Iron.

 •  Bushy / Stringy / Broken Chips.

 •  Light or heavy chip loads.

Aplicaciones

Options

 •  Standard angle or custom paddles.

 •  Brushes / Wipers.

 •   Integrated coolant tank / coolant filtration

 •  Solid drum magnet.

     For floating chips when using coolant

 •  Wearing plate with hard manganese steel (rails and curves / bottom frame).

 •  Not ideal for bushy / stringy / mixed chips.

 •  Inlet height must be 120 mm or more.

Limitations

MAGNETIC CONVEYOR

The magnetic conveyor plays a very specific role in chip management - it’s intended for ferrous material applications which produce small chips and fines. The sheet metal belt is stationary, and small ferrous chips are evacuated by powerful magnets rotating underneath the belt.

 •  Cast iron / steel / ferrous material.

 •  Fines / Swarf / Sludge / Small / Broken chips.

 •  Small parts (Screws, bolts, etc).

Aplicaciones

Options

 •  Brushes / Wipers.

 •   Coolant tank.

 •  Resistant to high temperature.

 •  Solid drum magnet (to clean fine particles from the coolant).

Limitations

PUSH BAR

 •  Cannot be used with non-ferrous material.

 •  Heavy chips, scraps or parts can damage the sheet metal belt.

 •  Aluminum / Brass / Steel.

 •  Bushy / Stringy / Broken chips.

 •  Mixed chip loads.

 •  Heavy duty scrap or remnants.

Aplicaciones

Limitations

 •  Any chips, scrap, or parts that are larger than the shoe dimensions.

Options

 •  Prefiltration grid for coolant discharge.

 •  Wearing plate with hard manganese steel (bottom frame).

Used to transport all types of swarfs in big quantities. Can be installed under or above the floor.

MOBILE CHIP CONVEYOR

Used to save time emptying chips in machines with auger style chip conveyors with chip flumes; Allow for chips to be distributed into larger receptacles and emptied less often.

 

Can easily be moved from machine to machine based on your needs to automate chip removal as required by your production schedule.

Aplicaciones

Limitations

Cannot be used on conveyors without an internal auger as the primary chip removal system.

Options

Adjustable chip chute; position for front, side, or rear discharge to accommodate your space and machine design.

AUGER

 •  Aluminum / Brass / Steel

 •  Small / Broken chips.

Aplicaciones

Limitations

 •  Not ideal / designed for parts and bushy chips from turning.

Options

 •  Torque Limiter.

 •  Screw with or without shaft.

Auger conveyors are ideal for limited space applications, small chips, various types of material, and wet or dry applications.  This conveyor type is usually the first step to removing chips from the machining area, and typically feeds into another system for discharge.

BELT TYPE

 •  Part Removal.

 •  Punch scraps / Trim.

 •  Wet or dry machining.

Aplicaciones

Limitations

 •  Not ideal for applications with coolant.

Options

 •  PVC or PUR belt (up to 80°C).

 •  Custom belt for high temperatures (over 80°C).

 • With or without cleats.

 •  Oil / grease resistant belts.

 •  Wipers.

 •  Driving mechanism integrated in the drum.

The universal transport solution for applications without any liquids.

 

Allows the transport of parts and scraps (small to medium sized) in metal, plastic, cardboard... up to 15 kg / linear meter. It is suitable to solve extraction problems (pressure forming parts, punching scraps and trimmings) or level change. The conveyor transport belt is oils and greases resistant.

 

Easy maintenance, easily accessible mechanical parts, direct drive (motor shaft end).

CUSTOM CONVEYOR

 •  Machine with suction devices for fumes mist and dust.

 •  Air tight space from machine to discharged tunnel.

Aplicaciones

Options

 •  Custom conveyors are built to your requirements. Any options your application requires, we design and build specifically for you.

 •  Wearing plate with hard manganese steel (rails and curves / bottom frame).

Conveyors with a suction canal allows the system to evacuate dust and gas during dry machining.

CHIP DISC FILTRATION

 •  Any application requiring coolant filtration.

Aplicaciones

Standard Features

 •  Disc filter (25 - 120 microns nominal).

 •  Main flood coolant pumps.

  •  High pressure pump (300 - 100 psi) * Include Metric.

 •  Backwash CDF pump.

 •  Disc access panels / backwash manifold.

 •  Coolant tank.

 •  Control box.

The patented Hennig CDF system uses a micronic weave disc for filtering coolant. For the notoriously difficult cast iron applications, the addition of a solid rotating magnetic drum can be applied for efficient removal of floating fines and sludge.

 

For help designing complete systems, contact our filtration experts or use the interactive RFQ page.

Options

 •  Hinge or Scraper belt.

 •  Custom belt for high temperatures (over 80°C).

 •  Single or multiple discs (depending on coolant flow).

 •  Solid rotating magnetic drum (for cast iron sludge / swarf).

COOLANT TANKS

Custom engineered. Custom tailored. Using integrated or auxiliary tanks, coolant is quickly cleaned and recycled during the machining process, resulting in fewer interruptions and less downtime.

 • Any application using water / Oil based coolant.

Aplicaciones

Options

 •  Auxiliary or integrated tanks.

 •  Removable cover plates.

 •  Liquid level gauges.

 •  Baffles / Chip baskets / Screens.

 •  Cartridge and/or cyclonic filters.

 •  Float sitches.

 •  Oil skimmers.

 •  Coolant pumps.

     Custom G / MIN or PSI requirements.

 •  Integrated electronic controls for pump / filter automation.

TURNKEY CHIP MANAGEMENT SYSTEMS

For nearly any machine that makes a chip, we can design a conveyor that fits. We design coolant filtration and coolant recycling systems with any of the pump options or features required to maintain a clean coolant system.

 

The Hennig Chip Disc Filtration System can reach nominal filtration down to 25 microns, but we have often integrated paper filters for extremely fine filtration in special applications.

 

If your conveyor system requires integration in the machine controls or automation beyond our standard control system, we can build a tailor-made solution that does the job.

 

If you're looking to further process your chips for shredding or recycling, we can integrate any of the technology required.

 

We have a long history serving the machine tool industry, but we’ve made plenty of specialized conveyors that move finished parts, machined remnants, scrap materials, and other items beyond metal chips.

 

We'll help you integrate all of the technology and controls you need to take chips and coolant management to a higher standard.

CONVEYOR NETWORK

For high-volume manufacturers, Hennig’s integrated systems can automate the removal of chips on one or all of the machine tools in the shop. This systems allows the user to spend more time manufacturing and less time sweeping and moving chips.

 • High volume chip makers.

Aplicaciones

Options

 •  Chips Shredder.

 •  Swarfs Centrifuge.

 •  Swiveling Chutes (manual or automated).

 •  Chips Compactor.

 •  Vibrating Table.